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Description of features
Machine construction
The rigid construction of the Meehanite cast iron bench, with a fully ribbed tubular structure and an inclination of 30° allows to obtain in the Viper series an exceptional stability in heavy cutting conditions, together with an optimal removal and evacuation of
chip being processed.
The reaction forces resulting from the cutting operation are minimized to obtain a high degree of precision during machining. Both the X and Z axes are supported by suitably treated large-section flat guides, while maintaining an excellent rapid traverse speed.
Spindle head
The Viper series spindles, unparalleled in speed, rigidity and precision, are housed in a cast iron head body designed for the application of high power and relative torques.
In the realization, particular attention has been paid to the prevention of thermal deformations in order to guarantee a higher quality during the working process.
The Viper line adopts Fanuc brushless motors with double winding in order to maintain adequate power and torque at every speed and to obtain a flexible machine for the most varied uses in terms of feeds, speed and materials to be processed.
The Viper series allows to obtain an excellent surface finish and extraordinary quantities of metal removed.
The high precision, grade P4, of the angular contact bearings of the spindle line and internal bearings of suitable diameter make this model robust, precise and reliable over long periods of time.
Turret
This model is equipped with a turret of large section and proven rigidity with high rotation speed that makes this machine excellent in production machining.
The VDI30 motorized turret has 12 motorized stations, minimizing interference between tools.
Axis translation
The axes are moved by preloaded THK recirculating screws Ø28 mm for the X axis and Ø32 mm for the Z axis.
The axis motors are Fanuc brushless type of 1.0 Kw.
Tailstock
The tailstock, of the manual movement type, has a sleeve of Ø60 mm. and an MT4 connection with a stroke of 90 mm.
Lubrication
The guides and recirculating axle screws are lubricated by means of an automatic centralised circuit. Lubrication is constantly monitored for confirmation of the actual amount of lubricant in circulation. This sophisticated monitoring system avoids any problems caused by a low or insufficient amount of lubrication pressure.
Chip evacuation
The 30° design of the bench and appropriate measures in the guards allow optimal evacuation of the swarf created during machining, keeping the areas relative to the axis travel routes clean at all times. The standard equipment of the evacuator completes the work of removing waste and chips from the work area.
Numerical Control
The Viper series is exclusively equipped with Fanuc CNC, i series.
In the specific case of this lathe model, the Fanuc 0i TF CNC is used.
Standard equipment:
FANUC 0 iTF numerical control
Hydraulic self-centering 3-jaw chuck
Tailstock with manual movement
Cooling system
Lubrication system
Working area lighting lamp
Chip conveyor
Transformer
12-station VDI connection turret 30
n.1 axial motorized tool holder
n.1 motorized tool holder radial 90°
Electronic handwheel
End of cycle lamp
Instruction and programming manuals
Toolbox
EC Declaration of Conformity
OPTIONAL QUOTATIONS:
Bar Pusher Interface
Handle for piece collection with drawer
Tool setting with manual shifting
Renishaw manual tool setter
Spindle power Kw 15
Extended keyboard
Chip collection drawer
Automatic doors
X-axis optical scale
Reverse tailstock control
TECHNICAL DESCRIPTION
Work Area
Capacity
Maximum rotating diameter on the bench 520 mm
Maximum turning diameter 400 mm
Maximum diameter rotating on the carriage 450 mm
Distance between centres 655 mm
Maximum turning length 655 mm
Racing
X axis stroke 210+65 mm
Z axis stroke 720 mm
Spindle
Spindle nose A2-6
Hydraulic self-centring 204 mm
Diameter of front bearing in spindle 110 mm
Spindle hole diameter 61 mm
Diameter of bar passage 51 mm
Spindle motor power 11 KW
Spindle rotation speed max. 5,000 rpm
Turret
Stations n.12
Turret type VDI30
Indexing time 0.15
Tool cross section 20 mm
Barn section 25 mm
Advancements
Fast feeds: X axis 20 m/min
Z axis 20 m/min
Ball screw diameter X axis 28*P6 mm
Ball screw diameter Z axis 32*P10 mm
Tailstock
Tailstock stroke 655 mm
Diameter of sleeve 60 mm
Sleeve stroke 90 mm
MT-4 tailstock connection
Other features
Refrigeration pump motor 0.6 kw
Refrigeration tank capacity 250 L
Overall dimensions 2775*1672*1700 mm
Weight 3750 kg